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    GFSI Introduction

    Thursday, March 4th, 2010

    Julia Stewart:
    Hello, this is PMA PR Director Julia Stewart, and welcome back to PMA’s audio blog, “Ask Dr. Bob” with PMA’s Chief Science and Technology Officer Dr. Bob Whitaker. Bob, in early February you attended a Global Food Safety Conference hosted by the Consumer Goods Forum that was held Washington, D.C. The Consumer Goods Forum sponsors something called the Global Food Safety Initiative. Would you explain to our listeners what GFSI is, and what they’re doing?

    Bob:
    Thanks, Julia. The Global Food Safety Initiative or GFSI was formed nearly 10 years ago by a group of retailers in Europe, to try to bring some cohesiveness to the proliferation of food safety audits. GFSI is a global benchmarking organization that benchmarks different food safety standards or schemes, against GFSI defined set of standards. The goal is to try to bring some equivalency to all the different food safety schemes and audits out there, on a global basis. In effect, GFSI believes that by using a benchmarking approach, the various food safety standards can be equilibrated and brought to a common level.

    Here’s how it works: Their technical group goes through and analyzes each scheme, then reports back on its strengths and weaknesses. If the scheme meets the requirements of their benchmarking guidance, GFSI can then approve or “recognize” the scheme. Alternatively, if they find the scheme to be deficient, or they need further clarification, they can ask the owner of the standard to go back and revise it and re-submit it for future evaluation. The GFSI credo is ‘Once Audited, Accepted Everywhere.’

    Julia:
    Bob, you keep using this word ‘scheme’. What does that mean in this particular context?

    Bob:
    Good point, Julia. In the world of global benchmarking, ‘scheme’ is used to denote an entire food safety program. That is, the technical pieces around risk assessment and management, foundation programs like standard operating procedures, sanitation, good manufacturing practices, training, traceability and also the auditing operations. By auditing, I mean the requirements for auditing the scheme; how the auditor will perform the audit, the requirements for auditing, auditor training, the dispute resolution process, and development of corrective actions.

    SQF 1000 (or Safe Quality Food) and BRC (the British Retail Consortium) are two schemes that have already been recognized by GFSI and are operational in North America. Just last week, GFSI announced that Primuslabs has also successfully achieved recognition.

    Julia:
    So, what happened at this most recent meeting, and why is it significant?

    Bob:
    The most recent meeting in Washington is significant because in North America, we are now broadening our view of standards and what’s going on elsewhere in the world in food safety. GFSI coming to the U.S. for this meeting emphasizes this. The meeting had just shy of 700 participants from all sectors of the food industry — a clear indication of the growing importance of GFSI’s work.

    Also, the discussion at this meeting indicates GFSI is working to address some of the challenges which have been brought up in the past about their approach. The biggest issue revolves around whether they can really reduce the cost of food safety auditing and be relevant to small growers – for example, benchmarked audits so far have been more expensive than other audits. GFSI is recognizing they need to have a system that is accessible to small suppliers as well as large ones. If the higher costs of benchmarked standards exclude smaller suppliers, it may prove to be a major stumbling block for retailers dealing with local growers and seasonal sources.

    Another issue that was discussed at the Washington, DC meeting was that of auditor competency and consistency. No matter what your scheme is, it all comes down to the person who visits your facility and performs the audit. GFSI is committed to working with their approved scheme owners to achieve a higher level of consistency in their auditors’ performance. In the end, in order for buying groups to have confidence that an audit truly represents the food safety performance of their supplier, they must believe that the auditor is conducting audits in an efficient and comprehensive fashion.

    Julia:
    At this point, Bob, why should our listeners care about this?

    Bob:
    Having formal boundaries between scheme-holders, accreditation bodies and certification bodies is something that hasn’t always been the case in the U.S. produce industry. However, this global benchmarking concept is gaining momentum, and a number of companies across the food supply chain are already embracing the concept. Companies like Kroger, WalMart, US Foodservice, McDonald’s and a number of others have said they want their suppliers to adopt a globally benchmarked food safety scheme. Retailers recognize they’re sourcing product globally, and suppliers are increasingly facing a multitude of different audit schemes. Simplifying the audit process worldwide will be beneficial to them.

    It’s also clear that the Food and Drug Administration is looking at, and is willing to work with, folks like GFSI to improve the performance and safety of the food industry. We need to learn about this and be involved with it, because it is a trend we see emerging for our industry.

    Julia:Thank you, Bob, for that interesting introduction to global benchmarking. We’ll look forward to future updates on the topic. Thanks to our listeners, and please join us next time!

    Risk Assessment and Management, Part 7: Continuous Improvement

    Tuesday, February 16th, 2010

    Julia Stewart:
    Hello, this is PMA PR Director Julia Stewart, and welcome back to PMA’s audio blog, “Ask Dr. Bob.” PMA’s Chief Science Officer Dr. Bob Whitaker is with me today to continue discussing risk assessment and risk management.

    Bob, in several of your posts on food safety you have talked about the need for continuous improvement. What exactly does that mean and how can companies incorporate it into their risk assessment and management process?

    Bob Whitaker:
    Julia, Risk assessment and management is never really finished. If you add a new ranch, change harvesters, re-organize your cooler, add a new process line, contract a new transportation company, change the traffic flow in the distribution center, or change display cases in your store, then you need to re-examine your risk management program — to take a fresh look and be sure it is still accurate. Continuous improvement should be a key attribute of that process, and of any good food safety program.

    Absent true kill steps, food safety will always be a process of risk assessment and management – so food safety managers are challenged then to be innovative thinkers and search out new ideas and technologies to help manage those risks. There are exciting new technologies out there poised to have an impact on food safety performance. But first we have to test these new technologies, verify they work, and understand how they can impact food safety. We also have to look internally, to strategize, plan, train and implement, then do it again. These are concepts you use every day in your sales groups and production teams, why not food safety?

    Continuous improvement means never being satisfied. If you stand still on food safety, you’ll most assuredly get run over. This is not a static issue. I always think of it as a “ripple effect”. A little drop of information obtained at a conference, off the internet, or at an agricultural extension service can be shaped, molded and implemented in your business, and have a tidal wave impact on the food safety performance of your company.

    The information is not simply going to find you, you need to search it out. You can do that by getting involved with your trade associations, by visiting Web sites like PMA.com to get food safety updates, by obtaining links to other useful sites, and by supporting the research efforts of the Center for Produce Safety or a local university actively engaged in food safety research.

    Always remember, as your business changes, so does your food safety risk profile; you are constantly in the mode of updating and re-evaluating. A continual process of risk assessment and risk management is a chance for your employees to learn, and a chance for your company to improve your food safety performance. This mind set of continuous improvement can and will also transfer to other aspects of your business activities, and have a positive impact on your business culture.

    Julia:
    Thank you, Bob. PMA is committed to continuously improving the food safety culture of our industry, and our members can take advantage of the wealth of information we have available on food safety.
    Thanks very much to our listeners, please join us again next time!

    Risk Assessment and Management, Part 6: Recordkeeping and Training

    Tuesday, February 2nd, 2010

    Julia Stewart:
    Hello, this is Julia Stewart, PMA PR Director, here with PMA Chief Science Officer Dr. Bob Whitaker. Welcome back to PMA’s audio blog, “Ask Dr. Bob.” Today we’re continuing our series on risk assessment and risk management.

    Bob, in several previous posts you have alluded to the value of recordkeeping, as well as training. What exactly do our listeners need to know about both these areas as they relate to risk assessment and risk management plans?

    Bob Whitaker:
    Well Julia, companies need to have a plan to store and catalog their food safety data, because this data can be vital to the success or failure of the company’s food safety program. Remember, in the event of a food safety incident involving your products, your food safety data will be your best means of demonstrating to regulators your adherence to your written food safety program, and it should be accessible and clear. Should the food safety event move to a legal setting, your data can be subpoenaed so you want it to be complete, accurate, and evaluated properly.

    So what are some of the things to keep in mind as you consider data storage? First, make sure your data is collected and stored properly and securely. Put checks and balances in place to be sure the integrity of the data is maintained. Only your food safety professionals should be authorized to collect, verify and store food safety data. It’s wise to have written policies in place describing how to handle the data, who should read and verify if the data are complete and properly reviewed, and where the data are to be stored.

    It is worth considering both short-term and long-term storage options for food safety data. Most food safety standards call for keeping data at least 2-3 years. You may also want to consider storing data in multiple locations to avoid losing data should a disaster compromise your facility.

    Another of the key tools you have in implementing your risk-based food safety program is training. Training is an important aspect of any food safety program and an activity that will permeate any company that is truly integrating food safety into its culture. I have always found that employees generally want to do the right thing — they just need to be trained properly. Employees learn best when the training is made personal. Don’t just train them to do something, also explain why the task is important and why how it is done is important. If you are training on the importance of hand washing, explain why it is important: Talk about the bacteria that could be on your hands, and how these can make people sick. Talk about how those most likely to get sick, the old and the young, and relate that to the employee’s favorite grandparent or younger sister. It will have more impact and serve as a constant reminder to them.

    Another important piece of training is to then empower employees to do their jobs once they are trained. Setting goals and communicating responsibilities related to food safety – and then following up to ensure the goals and responsibilities are being met – helps with empowerment. Remember, your company is only as food safe as your weakest link. You want that minimum wage employee working on the third shift, when you’re home in bed, to be as well trained as possible.

    Julia:
    Thank you, Bob. Training is such an important part of so many processes. PMA offers great food safety and other training resources and platforms to help our members and you can find more information on these at pma.com.

    To our listeners, thank for joining us! When we come back next time, we’ll have the last post in our series on risk assessment and risk management, on the importance of continuous improvement.

    Until then, goodbye for now.